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    Xinhongda
    instrumentation Professional Quality

    Dubin +86 139-6244 2562
  • Model number:542CNC

    Fully Automatic Image Measuring Instrument

    Service hotline:+86 139-6244 2562
  • Product details

    Technical parameters: 

    l Machine travel (X,Y,Z): 500 mm×400mm×200mm
    l Resolution: 0.0005mm
    l X, Y axis linearity accuracy: ± ( 2.5 + L/200 ) μm
    l Load capacity: 30 kg
    l Workpiece height limit: 170mm
    l Lens: Fully automatic zoom lens (Mighty)
    l CCD: SONY 1/3 chip high-definition color camera
    l Image magnification: 30-160×.
    l Transmission: Tairui customized image measuring instrument servo motors (X-axis 400W, Y-axis 400W, Z-axis 400W) + Taiwan's Shangyin precision linear guides + Taiwan's TBI mute ball screw + Tairui customized full-automatic image measuring instrument special control system
    l Grating scale: closed grating scale.
    l Operation mode: mouse drag and drop, program control
    l Machine base, Z-axis column, motion table: high-precision granite.
    l Measurement software: optical vision measurement software CNC2.5D
    l Data output: measurement data Excel (xls)
    l object zoom camera graphics (jpg), two-dimensional graphics AutoCAD (dxf)
    l SPC analysis, data Excel (xls format)
    l data import: 2D graphics AutoCAD (dxf))
    l Power supply: AC 220 ± 5V, 50Hz
    l Use of the environment: temperature 20 ± 3 ℃, humidity 35% - 65%

     

     

     

    Measurement Software Main Functions

    I. Basic functions:


    ● Absolute/relative/working coordinate conversion ● Metric/imperial conversion

    ● Degree/degree-minute-second conversions ● Points/groups of points 

    ● Two/Multipoint Lines ● Three/Multipoint Circles and Arcs ● Distance Between Two Points 

    ● Average Distance Between Two Lines ● Distance Between Points and Lines 

    ● Distance between two centers ● Distance between circle lines 

    ● Angles and intersections between two lines

    Special Functions

    1. Software control light source. The upper light source is a four-phase lamp and the lower light source is a direct light source, which increases the adaptability of the machine.

    2. Measurement of the workpiece does not need to adjust the alignment, the software provides coordinate translation, rotation, alignment.

    3. Directly in the image and geometric area labeling / moving size. Straight line trimming, extending the function.

    4. Geometric area points, lines, circles / arcs and straight line endpoints, midpoints, center of the circle, quadrant points automatically captured.

    5. Adjust the CCD parameter settings to improve adaptive force; remove burrs function, in order to correctly obtain the measurement data.

    6. Use the image tool to quickly and automatically capture the basic geometric contour boundary points, and directly synthesize lines, circles and arcs.

    7. Three-dimensional measurement function: circle, plane, cylinder, cone, ball.

    8. Measurement area workpiece zoom camera graphic output, into (.bmp, .jpg).

    9. Measurement data output, into, EXCEL (.xls).

    10.SPC function, direct output of control charts, process capability index, into, EXCEL.

    11. Mechanical graphics directly output .dxf format, and AutoCAD, Pro/e and other software seamless connection.

    12. Can be transferred to the .DXF format file, and the workpiece physical or measurement graphics for comparison.

    13.Provide in-plane straightness, roundness, angle analysis for effective quality inspection.

    14, CNC automatic measurement: according to the customer's own program to automatically measure the size of the product, the measured value can be automatically transferred to Excel to generate statistical reports.

    15, CNC automatic control: software control of the measuring instrument table moving direction, so that the measurement is more convenient.

    16, set the number of repeated operations of automatic measurement: measurement of the same product size to be detected, set the number of repetitions of automatic measurement, you do not need to repeat each time the drawing, labeling, saving time.

     

    Standard configuration:

    Main machine

    Machine (CNC542) 1 unit

    Computer

    Mainframe DELL or equivalent 1 unit

    Monitor DELL or equivalent 1 unit

    Keyboard 1pc

    1 mouse

    Accessories

    Calibration sheet 1 piece

    Software lock 1pc                                         

    Installation CD-ROM 2.5D Automatic Image Measuring Software 1 piece




    Software Features
    3D image measurement software has a simple interface, intuitive operation, easy to get started, and powerful functions, so that users can quickly and efficiently complete the measurement task.

    I. Simple and friendly interface.

    The main and frequently used functions are placed in the form of buttons in the main interface, which is easy to familiarize with, and the user can complete almost all the measurement actions by simply clicking and dragging the mouse.

     

     

    Ⅱ, powerful geometric measurement function

    1. The software provides complete geometric measurement functions

    Geometric elements such as points, lines, arcs, circles, rectangles, ellipses, keyways (waist features), open curves, closed curves, planes, cylinders, cones, and spheres can be measured. With the addition of a probe or laser displacement sensor in the Z-axis it is also possible to measure 3D graphic elements such as cylinders, cones, spheres, and surfaces in three-dimensional space. Depending on the actual characteristics of the elements, each element can be measured in a number of different ways. At the end of the edge search, the coordinates, length, area, volume, etc. of the element can be obtained directly.

     

     

    2. The software has a powerful edge-finding function

    Capable of capturing very weak edges, can arbitrarily set the direction of edge searching to avoid edge searching errors, and flexibly set the edge searching parameters to remove the influence of stray dots and burrs.

     

    3. Autofocus function and focus point measurement function

    The software automatically determines whether the focus is sharpest or not, and this function can also be used to measure height and flatness.

    Ⅲ, easy and quick to cope with the complex shape of the workpiece and large quantities of workpiece measurement

    1. Translation array measurement of elements


    For feature elements arranged equidistantly, only one element needs to be measured by human, and the measurement of all elements can be completed automatically by the panning array function, which is very convenient for measuring array features.


    2. Array of workpieces and array macro measurement


    When measuring large quantities of workpieces, only one workpiece needs to be measured by a human, and all workpieces can be measured automatically with the workpiece array and array macro functions. Both single fixtures and multiple fixtures can be handled at the same time. This saves time and improves measurement efficiency.


    3. Import CAD drawing function measurement

    You can directly use CAD software to draw dimension drawings, and after importing into the software, you can realize automatic measurement without the need of picking points and searching for edges. It is very convenient for coordinate measurement and contour comparison measurement of complex or irregular shapes.

     

     

    5. Map navigation function quickly locates local features

    Software functions can be used to control the machine to scan and assemble the whole workpiece into a single picture, or even directly import the picture of the workpiece obtained by taking a picture, and take the picture as a unit of pixel points.



    to accurately locate workpieces. This feature allows the machine to quickly and automatically position itself to any fine localization, and is particularly suitable for positioning large workpieces and for precise positioning of workpieces with a large number of similar features.


    IV. Flexible user programs

    1. The software automatically prepares the user program according to the sequence of user measurement steps. It also controls the running and stopping of the program.

    2. The user program and each step can be edited, sorted, inserted, deleted and other operations to adapt to a variety of complex and variable measurement steps.



    3. When measuring a large quantity of workpieces, you only need to carry out an edge-seeking measurement, avoiding repetitive actions, saving time and labor.


    V. Automatic calculation of form and position tolerances of elements

    The software provides complete tolerance setting and calculation function, which can set and calculate the shape and position tolerance such as straightness, roundness, flatness, cylindricity, contour, position, parallelism, perpendicularity, concentricity, circular runout, etc. It also automatically determines whether the tolerance is OK or NG, and has NG warning and prompting function. And automatically determine whether the tolerance is OK or NG, and have NG alarm and prompt function. The visualized tolerance charts enable the user to know the specific location of over-tolerance, and it is convenient to find out the reasons for over-tolerance.

    Diversified data reports and graphic data export function

    The software can export the result data in a variety of report formats, and can export the measurement result data to EXCEL, WORD, TXT format reports, and supports the EXCEL report format setting function.

    VII. Rich and open peripheral connection function

    The software supports the connection of external devices such as probes, laser sensors, white light sensors, manipulators, etc., and the ability to integrate these devices to more accurately measure the height and 3D dimensions of workpieces.